GTO Energy · Energy Experts Contact
Hands cutting a leather sole with scissors on a workbench.

Footwear and tanning

Industries

Load profile
Compressors, sole injection, die cutting, and in tanneries, pumping and drums
Distinguishing feature
Tanneries with continuous steam boilers — natural candidates for heat recovery
Main problem
Low power factor from motors and compressors, and the wrong tariff assigned
Applicable families
A · Diagnostics and Quality · C · On-site Generation · D · Infrastructure
Off-peak
León, Guanajuato. It is our city, not a market we travel to

We are from León. We know this industry up close

Footwear, leather goods and tanning in León, San Francisco del Rincón and Purísima. Mid-size plants where the right project is almost never the biggest one.

The problemDoes it apply to me?What to do firstWhen it is not for you

This sector's problem

In this industry the most expensive mistake is not technical, it is tariff and power factor

Many footwear and leather-goods plants in the corridor operate with a contracted demand that does not match what they actually use, and with a power factor below the threshold because of motors running unloaded and poorly managed compressors. Both are paid for every month, and neither requires major construction to correct.

Tanning is a separate case. A tannery with a boiler running continuously has exactly the condition that makes heat recovery viable, and in some cases cogeneration. It is the same condition as in food processing, in an industry that almost nobody has evaluated with that criterion.

And there is a third thing, specific to this area: many plants grew inside the urban sprawl, with service entrances that no longer match the load they run and with no drawings. That is a risk, not just an administrative nuisance.

01

The cheapest first

Review of tariff and contracted demand. It requires no construction and lowers the bill the following month.

02

Second

Power factor correction based on measurement, not on the bill's average.

03

What almost nobody evaluates

In tanneries, the boiler's heat. If it runs continuously, there is recovery nobody has proposed to you.

Footwear and tanning.
Footwear and tanning
Metering at switchboards.
Metering at switchboards
Battery storage.
Battery storage
Switchgear and protection.
Switchgear and protection

Signs it applies

What you can read in your own operation

01

Power factor penalty on your bills

Check the bonus or penalty column. If there is a penalty, you are already paying for something that can be corrected.

02

Measured demand well below contracted demand

You are paying for capacity you do not use. The adjustment is a paperwork process, not a construction job.

03

Steam boiler running continuously

Entry condition for heat recovery and, if the hours add up, for cogeneration.

04

Service entrance or substation without up-to-date drawings

Very common in plants that grew in stages inside the city. It is a risk, not just paperwork.

How it is verified

In an initial review, with your bill on screen, we tell you what is worth measuring and what we would expect to find.

What to do first

Why the right project here is usually the smallest

In a mid-size footwear plant, adjusting contracted demand and correcting power factor can move the bill faster and with less capital than any generation project.

We tell you this even though it suits us less. We sell less in that first conversation and win the next one, which is the one that really matters.

When the case does support generation or heat recovery, it comes later, with the installation already in order and consumption already measured.

On being here

We do not charge travel expenses from another city or schedule the visit for when there is a route. We serve León, San Francisco, Purísima and Silao the same day.

When it is not for you

What we will tell you not to do

We tell you at the first meeting

If your plant is on low voltage, with no power factor penalty and modest consumption, you do not need a study. In an initial review we see it with your bills on screen.

If you were offered solar panels with a promised savings percentage without anyone having seen your bill or your operating hours, ask for the calculations before signing.

How we work

One accountable partner, from metering to operation

We measure

Seven-day campaign with a Class A analyzer.

We design

Engineering based on your real load curve.

We build

Supply and installation inside your fence line.

We operate

GTO Vigía sustains the result after construction.

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Energy solutions

Download here

Would you like to know where your plant overspends?

In a short meeting we review your bill with you, on screen, and tell you what is worth measuring.

We work with plants on medium and high voltage. By sending you accept our privacy notice.

Strengths

What backs every project

GTO Energy offers electrical engineering tailored to your plant. Request your diagnostic and start by knowing where the opportunity is.

01

We measure before we propose

Seven days with a Class A analyzer at your facility, before quoting.

02

One accountable partner

Engineering, supply and installation inside your fence line.

03

Diagnostic with no down payment

Fully creditable if you implement. No finding, no charge.

04

Current regulation

Compliance reports based on RES/550/2021, filed with the CNE and CENACE.

05

Operation and maintenance

GTO Vigía: monitoring, monthly reporting and priority service.

06

Third-party systems

We service plants installed by others, starting with a condition survey.