GTO Energy Contact
Home>Industries>Chemicals and pharmaceuticals Energy experts About usCalculators+52 477 102 5023info@gtoenergy.com
Stainless steel reactors and piping in a pharmaceutical plant.

Chemicals and pharmaceuticals

Industries

Load profile
Reactors, agitators, pumps, purified water and clean-room air, in continuous operation
Main problem
A voltage sag lasting a fraction of a second trips drives and can cost a batch
Distinguishing feature
Steam and hot water all year, the entry condition for cogeneration
Applicable families
A · Diagnostics and Quality · B · Storage · C · On-site Generation
Typical threshold
Medium voltage, 24-hour operation

In a batch process, a flicker can cost the whole batch

Process chemicals, pharmaceuticals, cosmetics and cleaning products. Continuous plants where power quality is measured in lost product, not on the bill.

Open distribution switchboard with a power quality analyzer connected: the screen shows the clean waveform, then the distortion with the 5th and 7th harmonics and the THD alert, checked by a GTO Energy technician
The problemDoes it apply to me?What to do firstWhen it is not for you

This sector's problem

The bill does not show the most expensive problem: voltage sags

A voltage sag lasts a fraction of a second and does not appear on the CFE bill. But it is enough for a drive to trip, an agitator to stop or a controller to lose its step. In a batch process that can mean restarting, reprocessing or scrapping the batch.

The source can be outside, on the grid, or inside, in large motor starts and poorly tuned capacitor banks. Without measurement you cannot tell which, and the solution is different in each case.

These plants also use steam and hot water all year round. It is the entry condition for cogeneration, which here also helps continuity.

01

Event logging

A Class A analyzer that captures every sag, its depth and its duration during the measurement campaign.

02

Source

What comes from the grid is separated from what is generated inside. It changes the solution completely.

03

Ride-through

Drive settings, backup or storage, only for the loads that ruin the batch.

Chemicals and pharmaceuticals.
Chemicals and pharmaceuticals
Metering at switchboards.
Metering at switchboards
Battery storage.
Battery storage
Switchgear and protection.
Switchgear and protection

Signs it applies

What you can read in your own operation

01

Lost batches with no clear cause

If a stoppage shows up in the log with no mechanical fault, the first suspect is a voltage event.

02

Drives that trip on low voltage

The drive logs the event. That log is the starting point for the measurement.

03

A boiler or steam generator running all year

The entry condition for evaluating cogeneration.

04

Power factor surcharge or harmonics

Many drives without filters. The spectrum is measured before buying capacitors, so as not to create resonance.

How it is verified

In an initial review, with your bill on screen, we tell you what is worth measuring and what we would expect to find.

What to do first

The order in a chemical or pharmaceutical plant

Measurement first: a seven-day campaign with a Class A analyzer, logging events as well as consumption.

Then, ride-through for the critical loads: drive settings, backup or battery storage for what cannot go down. What ruins the batch is protected, not the whole plant.

Cogeneration last, if steam is used for much of the year and the measurement confirms the thermal demand.

About clean areas

Work inside classified areas is planned with your quality team and under your procedures. We do not enter a clean area without that agreement.

When it is not for you

What we will tell you not to do

We tell you at the first meeting

If your stoppages have a known mechanical or process cause, we will not sell you a backup system. First, measurement confirms that the source is electrical.

If your plant does not use steam or hot water continuously, cogeneration does not pay for itself. We tell you before quoting it.

How we work

One accountable partner, from metering to operation

We measure

Seven-day campaign with a Class A analyzer.

We design

Engineering based on your real load curve.

We build

Supply and installation inside your fence line.

We operate

GTO Vigía sustains the result after construction.

Download Brochure

Energy solutions

Download here

Would you like to know where your plant overspends?

In a short meeting we review your bill with you, on screen, and tell you what is worth measuring.

We work with plants on medium and high voltage. By sending you accept our privacy notice.

Strengths

What backs every project

GTO Energy offers electrical engineering tailored to your plant. Request your diagnostic and start by knowing where the opportunity is.

01

Diagnostic with no down payment

Fully creditable if you implement. No charge if we find no package that pays back in under 4 years.

02

Current regulation

Compliance reports based on RES/550/2021, filed with the CNE and CENACE.

03

Third-party systems

We service plants installed by others, starting with a condition survey.

Partners with trademark-use authorization

  • Jenbacher
  • Guascor Energy
  • Thermax
  • Hering
  • Pylontech
  • Huawei
  • LONGi

Group clients since 1983

  • alestra
  • AT&T
  • Banamex
  • BBVA
  • The Walt Disney Company
  • HSBC
  • Lockheed Martin
  • NASA
  • PwC
  • Santander
  • Siemens
  • Telefónica
  • Televisa
  • Telmex
  • Transportation Security Administration
  • Verizon
  • ICA
  • ASA
  • Nielsen
  • Bosque Real
  • Logistik
  • Biotek Power
  • Productora Nacional de Papel
  • Telemar